MES production execution system
The Zhongjian MES production execution system is an information management system aimed at the production execution level of manufacturing enterprises. Provide enterprises with comprehensive management of production planning and scheduling, production process, quality, equipment, and other aspects, assist enterprises in achieving production data collection, production process monitoring, production process quality inspection, product quality inspection, and equipment management functions, achieve the goal of transparent production data, improve production efficiency, and save production costs, and create a set of effective solutions to guide workshop production.
Advantages and characteristics
Automatically discover abnormal information;
Refined management of production process;
Reduce the cost of work in progress;
Improve the visibility of on-site events;
Collect data in real time to master production progress;
Automatic production scheduling, flexible adjustment of priority scheduling;
Improve delivery accuracy and reduce production capacity output time;
Access to real-time information for better planning and scheduling;
Respond to quality issues in a timely manner, track quality inspection history, and improve product quality;
Reduce manual statistics and reports, and improve the productivity of on-site management personnel;
Production plan:
The MES system interfaces with the upper system to read sales order information, record product information, required quantity, required time, and other information. The production plan is formed into a work order according to the process requirements of the product model. The work order execution status will be associated with the production plan, so that production data can be traced and the production plan can also be modified based on the work order execution status.
Product Model:
The process management of the MES system consists of three parts: production process, BOM, and routing, and specifies the relationship between them. Process management organically combines production factors such as materials, personnel, equipment, processes, and quality inspection. It describes the production process in detail, and can guide production scheduling, pre production material distribution, and form production work orders.
Process traceability:
The MES system automatically records the production plan number for each step of the business process. When relevant data needs to be traced, the production plan number can be used to track the entire production process, including batch, process, equipment usage, WIP, quality inspection, and other information.
Quality Assurance:
In the MES system, quality inspection delegation can be generated for work orders and receipt orders that require inspection. Quality inspection data can be associated with work orders, and quality data can be uniformly summarized to create quality inspection files. Quality analysis can be performed based on factors such as products and processes, or quality data can be traced.
Performance Management:
The MES system records batches, equipment usage, production indicators, and other data in real time during the production process through manual entry and data collection, while being associated with work orders. It is complemented by functions such as pre production material distribution, feeding error prevention, work order copying, and overtime reminders, effectively reducing work errors and improving work efficiency.
Production scheduling:
The MES system generates work orders from the production process through product models, production orders, and capacity information. The dispatcher can specify the production workshop, modify the required completion time, and the workshop manager can specify personnel, equipment, and so on. The production work order can be adjusted based on the actual production situation.
Report Analysis:
The MES system can customize custom-formatted reports through the report system to analyze the production process according to different dimensions. It can also directly display real-time data during the production process on the large screen through the cockpit, allowing managers to grasp the production situation in real time.
